Services

Printed foam prototypes, from design to pilot run

Bring a part, a load case or just a problem. We design the foam structure, print it, test it and scale it.

Printed foam prototypes in copper, bronze, stainless steel, glass and TPU

What we do

Services

Custom foam design

We turn your load case, flow or thermal target into a foam structure and toolpath, from concept to CAD.

Printed foam prototypes

Prototype quantities in under three weeks, with density and compression data for each build.

Testing and characterization

Compression, shear, flexural and tensile testing in house, reported against your current material.

Pilot production

Runs of up to about 500 parts for pilot programs and early market validation.

Material development

New foam formulations and material combinations for applications our current grades don't cover.

R&D partnerships

Joint development and sponsored research on programmable foams, under NDA.

Timeline

From request to parts in hand

  1. Day 0

    Send a file or a problem

    Upload an STL for an instant budgetary estimate, or describe the target properties.

  2. Day 2

    Engineering-reviewed quote

    We confirm material, structure, price and lead time, and sign an NDA if needed.

  3. Weeks 1–3

    Print, sinter, test

    Parts are built, measured and shipped with their build data.

Send us a part to quote

Upload an STL for an instant budgetary estimate, or describe the problem and target properties and we will propose a structure. Reviewed quotes go out within two business days.

Prefer email? miske@foaminloops.com or brett@foaminloops.com